The Future of Flexographic Printing

Total Views : 285
Zoom In Zoom Out Read Later Print

The Future of Flexographic Printing The future of flexographic printing looks bright. This new media has the potential to reshape the way we do business. It can also be defined as the new digital medium that uses inkjet printers and other print-related technologies to produce digital images or prints. The future of flexographic printing is in high demand due to its unique qualities that have the ability to change the way industries like apparel, cosmetic, furniture and consumer products are distributed.

The future of flexographic printing can be best seen through the lens of a photographer. Consider a situation where there are two images that need to be created: one to replace a picture on a label for a product and one to be placed onto an apparel item to showcase the brand. Without new technologies to create the images, the two pictures would require photo processing that could easily take up to four hours. On the other hand, with the help of a fully featured ink jet printer, it is possible to print the label image quickly and without having to wait for the printing process to finish. Within the time frame of a few minutes, the customer would be able to walk into his or her local store and pick up a product. In the next five years, this new technology will no doubt revolutionize the way we do many things, including the fashion industry.

What are some of the things that we can expect from the future of flexographic printing? For one thing, the current generation of flexographic plates has evolved with technology. These days, you can find a selection of high quality, low cost, precision machined components in different color options that can be printed in black and white, sepia, or any number of other vivid colors. Because of this, your printing projects can involve not only vibrant fashion designs but also beautifully illustrated packaging materials such as ribbons, wrappers, and lids.

Another possible feature of the future of flexographic printing lies in the implementation of inks that come in different pigments. For example, a pigment-based ink might be included in the printing to create a variety of shades, allowing a much wider range of choices for color combinations than is possible with standard ink-based inks. Perhaps the most popular variety of flexible inks currently being used by manufacturers is the CMYK inks. With CMYK inks, it is possible to produce a wide array of colors, ranging from metallic blacks and blues to pure whites. This means that a much greater range of colors can be printed on label materials such as packaging paper, T-shirts, etc.

At this point, it's worth mentioning that future versions of flexographic printing may utilize UV technology. In the past, the only way to use UV inks on paper was to use thick, opaque coats of ink on the print plates. However, new versions of flexographic printing machines are now capable of printing UV rays, which means that you'll be able to digitally print directly onto a wide variety of substrates without having to use opaque pigments on the print plates. Of course, this comes at a cost: UV inks are far more expensive than standard inkjet or laser printing inks. They also tend to fade over time, and must also frequently be replaced. But for applications where fading is a major concern, UV may well be the right choice.

Yet another feature of the future of flexographic printing is the incorporation of a solid substrate. As the technology continues to advance, it is likely that the inks used in future printing processes will be much more durable and less prone to damage than their predecessors. Perhaps most importantly, they will provide businesses with an opportunity to take advantage of CD-R printing and other forms of digital image transfer, without having to use traditional substrate media.


Flexographic printing is not the only printing method available for today's printers. In fact, due to the success of laser and inkjet printing, many businesses have been able to eliminate the need for complex, expensive substrate printing plates. In recent years, small, desktop printers have been developed that are capable of producing high quality prints even from modest sized print plates. These printers will generally utilize ink cartridges that have previously been used for inkjet and laser printing and may operate using a variety of printing media, including plastics, adhesives, or cements.

The future of flexographic print production may ultimately result in even smaller print volumes. Already, a trend is to reduce the size of the print run to reduce the cost of production. Even so, as technology continues to advance, more and smaller production runs are likely. It's likely that as print production moves closer to the traditional setup, the final step - the development of the actual printed object - will become much simpler. In the end, the future of flexography may point toward a situation where the production process only requires a highly skilled labor to produce an extremely low volume product - perhaps even lower.

See More

Latest Photos